PI control of a first-order thermal plant
A heater behaves as a first-order plant with a DC gain of 2 °C per unit of controller output and a time constant of 4 s. Open loop it takes about 12 s to reach 95% of a setpoint change and always leaves a steady-state offset. A PI controller is added to remove the offset and speed the loop up.
Interpretation: The offset is gone because the integrator adds a pole at the origin, making this a type 1 loop. The 18.3% overshoot is the price of the aggressive integral time; lengthening T_i to 0.3 s at the same K_p raises ζ to 0.582 and cuts overshoot to 10.6% while leaving the settling time essentially unchanged at 1.88 s, which is usually the better trade for a thermal process. Note this treatment ignores actuator saturation — a real heater cannot deliver negative power, so a loop tuned this tightly will integrator-wind-up on a large setpoint step unless anti-windup is implemented.